无缝钢管外表面凹坑缺陷形成原因分析及解决措施

    Analysis of Causes for External Surface Pit Defect of Seamless Steel Pipe and Solution Measures

    • 摘要: 分析热连轧无缝钢管凹坑质量缺陷的形成原因。发现凹坑缺陷的形成原因:一方面是由于穿孔毛管内壁喷吹的硼砂的分散性较差导致硼砂堆积;另一方面是由于连轧管机-脱管机轧制中心线存在偏差,导致钢管端部擦撞脱管机造成少量金属剥落于脱管机前牌坊内,在钢管表面形成小凹坑状缺陷。通过采取优化硼砂组分及其喷嘴结构,线上中心校正系统定期校正连轧-脱管轧制中心线及优化脱管机机架壳结构等措施,脱管机牌坊内再未见颗粒状金属脱落,钢管凹坑缺陷废品率降低至0.05%,凹坑缺陷基本消除。

       

      Abstract: Analyzed here in the article are the causes for the quality-affecting pit defect of the hot-rolled seamless steel tube. As a result it is identified that the said pit defect is formed on the one hand,due to the borax accumination that is caused by poor borax powder dispersivity of the pierced shell inner surface borax operation,and on the other hand,owing to the deviation of the MPM-the extracting mill center line that leads to scratching and hitting the extractor by the pipe end,and getting a small amount of the metal peel and fall into the frame in front of the extractor to make the small pit defects formed on the pipe external surface. Accordingly relevant counter measures are taken,including optimizing the borax powder components and the sprayer structure,periodical calibrating the MPM-the extractor rolling center line with the on-line center calibration system,and optimizing the extractor frame structure,etc. As a result any fallen metal particle has no longer been found inside the extractor frame,and thus the pipe pit defect reject rate has been reduced to 0.05%,which means that the pit defect has been basically eliminated.

       

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