蓄能器用34CrMo4无缝钢管孔洞缺陷成因分析

    Analysis of Causes for Hole Defect of 34CrMo4 Seamless Steel Pipe for Accumulator Service

    • 摘要: 蓄能器壳体用34CrMo4无缝钢管在感应加热过程中出现端部环状规律性孔洞熔化现象。检测含缺陷样品的化学成分,观察其宏观和微观形貌,分析金相和扫描电镜结果,找出了环形孔洞缺陷形成的原因。分析认为,受热传导效应的影响,钢管端部在加热初始阶段表面温度最高,随温度升高和加热时间的延长,最高温度区域逐渐从钢管表面向内部移动,导致钢管壁厚中间部位温度超过表面温度并接近甚至超过金属熔点,从而造成沿晶开裂或孔洞熔化等过烧现象。控制感应加热时间是避免钢管在加热过程中壁厚中间部位出现孔洞熔化现象的关键。

       

      Abstract: During the induction heat processing of the accumulator shell as made of the 34CrMo4 hot-rolled seamless steel pipe,ring-shaped regular defective hole melting phenomenon occurs at the pipe end. Accordingly the causes for the said ring-shaped hole defect are identified as follows by means of the chemical composition analysis,the observation of both macro-morphology and micro-morphology,and metallographic and SEM analyses of the defect pipe specimen. Due to the effect by the heat conduction effects,at the initial stage of the heating,the pipe end surface temperature is the highest. As the heating rises,and the heating time extends,the area with the highest temperature gradually moves from the surface to the interior,and as a result the temperature in the middle part of the steel pipe wall exceeds the surface temperature,being close to or even higher than the melting point of the metal,which leads to the overburn phenomena like intergranular cracking and hole-melting. It is concluded that properly controlling the induction heating time plays a key role in avoiding hole-melting phenomenon as occurring in the middle part of the pipe wall.

       

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